PILLAR 04 · MACHINERY & EQUIPMENT PORTFOLIO

Heavy-Duty AAC Plant Machinery.

Precision fabrication, high-torque industrial automation, and reliable continuous operation. Every system is designed, CNC-machined, assembled, and quality-tested in our Ahmedabad workshop.

8 Systems
Core Production Lines
100 %
In-House Manufacturing
17.5 bar
IBR Vessel Rating
±1.0 mm
Machining Tolerance
01 · EQUIPMENT CATALOG

The 8 specialized systems. Engineered for 24/7 heavy-duty operation.

Explore technical specifications, capacities, automation features, and maintenance parameters for each system.

Download Equipment Catalog ↗
Raw Material Storage Silos
SYSTEM 01 · STORAGE & FEED

Raw Material Storage & Pneumatic Conveying

Engineered welded/bolted silos (60T–200T) for fly ash, cement, and quicklime with fluidization pads, bin activators, and top dust filters.

Explore System 01 Specs ↗
Batching and Slurry Preparation
SYSTEM 02 · PREPARATION

Batching & Slurry Preparation Tower

Continuous wet ball mills, slurry density measurement, load-cell weighing hoppers, and automated aluminium powder dosing.

Explore System 02 Specs ↗
Mould Handling and Pre-Curing
SYSTEM 03 · CASTING & RISE

Mould Handling & Pre-Curing System

Heavy-duty mould boxes, detachable side plates, automated hydraulic ferry cars, mould oiling sprayers, and insulated curing tunnels.

Explore System 03 Specs ↗
AAC Tilting Machine
SYSTEM 04 · DEMOULDING

AAC 90° Tilting Machine

Precision hydraulic 90° tilting crane fixture that secures the side plate and smoothly lifts off the mould box without cake cracking.

Explore System 04 Specs ↗
High Precision Cutting System
SYSTEM 05 · WIRE SLICING

High-Precision Cutting System

Horizontal oscillating high-tensile cutting wires, vertical cross-cut frame, tongue & groove milling, and 100% slurry waste recovery.

Explore System 05 Specs ↗
High-Pressure AAC Autoclave
SYSTEM 06 · HYDROTHERMAL

High-Pressure AAC Autoclaves

IBR-certified cylindrical pressure vessels (Ø2.0m–Ø2.5m, 21m–35m) with safety interlock doors and steam condensation recovery.

Explore System 06 Specs ↗
Industrial Steam Boiler
SYSTEM 07 · STEAM GENERATION

Industrial Steam Boiler & Heat Recovery

High-efficiency biomass, coal, or gas-fired steam boilers (4 TPH to 12 TPH) with economizers, steam headers, and auto blowdown.

Explore System 07 Specs ↗
Auto Palletizing System
SYSTEM 08 · PACKAGING

Auto Palletizing & Packing Line

Hydraulic cake separators, block de-sticking clamps, automatic pallet stackers, and automated stretch-wrapping/strapping line.

Explore System 08 Specs ↗
02 · MANUFACTURING EXCELLENCE

Ahmedabad workshop fabrication. Heavy-duty CNC machining & quality standards.

Every component is fabricated in-house under strict ISO 9001 quality management and IBR statutory compliance, ensuring unmatched structural longevity and seamless field commissioning.

CAPABILITY 01

Heavy CNC Machining

Large-bed CNC boring, milling, and planar machining of cutting machine guide frames and tilting crane fixtures ensuring ±0.05mm alignment precision.

Tolerance: ±0.05 mm
CAPABILITY 02

Submerged Arc Welding

Longitudinal and circumferential seam submerged arc welding for high-pressure autoclaves subjected to 100% radiographic X-ray non-destructive testing.

Testing: 100% Radiographic X-Ray
CAPABILITY 03

Shop Assembly & Dry Run

Every cutting machine, tilting crane, and hydraulic transfer unit undergoes complete mechanical trial assembly and electrical dry-run testing before container dispatch.

Protocol: 100% Pre-Dispatch Trial
CAPABILITY 04

Siemens PLC SCADA Control

Custom automated control consoles with Siemens S7-1500 / Allen-Bradley PLCs, touchscreen HMIs, cloud IoT monitoring, and recipe memory storage.

Standard: Industry 4.0 SCADA
03 · CLIENT FACTORY VISITS

Inspect live machinery fabrication in Ahmedabad.

We invite investors, engineering consultants, and project heads to visit our 100,000+ sq.ft. heavy machinery workshop in Ahmedabad, Gujarat to inspect live fabrication and CNC machining.

01. Live CNC & Heavy Fabrication Tour

Observe precision machining of cutting frames, autoclave shell rolling, and submerged arc welding bays.

02. Operational Test Rig Demonstrations

Witness live dry-run trials of 2-axis oscillating wire cutting machines and hydraulic tilting cranes.

03. Direct Consultation with Chief Engineers

Review your proposed plant layout drawings, soil parameters, and utility budgets directly with our senior designers.

100,000+
Sq. Ft. Dedicated Workshop Area
40+ Years
Engineering & Heavy Fabrication Legacy
100% In-House
Zero Reliance on Third-Party Job Workers
500+
Plants & Heavy Equipment Installations
FACTORY VISIT & CONSULTATION

Schedule an Ahmedabad workshop & factory visit.

Connect with our technical sales and engineering division to schedule your visit to our Ahmedabad heavy manufacturing facility and discuss your project specifications.